1. Name: Industrial Supersonic Cleaning machine
2. Custom made for air filter panel cleaning
3. Model: KBG-10144
4. Material:Stainless Steel
5. Power: 7200W
6. Interior tank size: 1750*700*600mm
7. Ultrasonic power adjustable
8. Frequency: 28KHz (or As request)
9. Cleaning medium: Environmentally friendly water-based cleaning agent
10. With CE certification
11. OEM & ODM
Description:
KBG-10144 Industrial Ultrasonic cleaning machine designed with Ultrasonic power 7200W, Frequency 28KHz or as request, interior tank size with 1750x 700x 600(L x W x H mm ), heating power 24KW, with external stainless steel heating plate, maintenance more convenient. Generator for digital type, power adjustable, and Ultrasonic current, ultrasonic power, frequency, cleaning time are all be realization of digital display and setting. The machine power, frequency, and size can be designed according to your requirements..
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This custom made single tank Industrial Ultrasonic cleaning equipment using organic solvent for cleaning agent, for hardwares degreasing cleaning. Machine with circulate filter for the chemical. Ultrasonic cleaning tank Main tank made of high quality SUS304 2.0mm stainless steel production; the side which match transducers use of high quality SUS316L 2.0mm or SUS304 2.5mm stainless steel. Digital Ultrasonic generator, single chip microcomputer technology, more stable operating conditions, the output power is more powerful. This series Industrial Ultrasonic cleaning machines are suitable for electroplating treatment and cleaning after plating; car accessories cleaning; metal components cleaning; machine parts cleaning; optical frames cleaning, etc..
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We design the Industrial Ultrasound cleaners with features:
A. Imported stainless steel plate and components, full stainless steel structure, good appearance and durable.
B. Cleaning tank equipped with heating and temperature control device, temperature control adjustable 30~110ºC
C. Imported transducer with high quality, strong output for ultrasonic power.
D. Cleaning tanks and Generators designed to be separated, easy to using and maintenance.
E. New circuit of generator with single chip computer driven, ultrasonic power adjustable, ultrasonic cleaning time adjustable, frequency display, over current and over loaded function make the generator more secure.
F. Ultrasonic vibrations with bottom vibration and side vibration, respectively two ways for different cleaning requirements.
Industrial Ultrasonic cleaners can be made according to customers requirements
Applications:
Industrial Ultrasound cleaners are suitable for cleaning with car accessories; metal components; machine parts; optical frames, metal parts, electroplating accessories, watch and clock accessories, metal accessories, terylene filter core, semiconductor silicon, tools, lens, spectacle frames, jewelry and glass containers... etc
Specifications:
| No. | System | Main Parts | The main parameters and performance description |
| 1 | Machine shelf | Machine size (about) | 1920X870X750MM |
| Machine shelf | Outer door panel with genuine Pohang SUS304 # stainless steel plate 0.8mm | ||
| Â Material | Outer frame 40 x 40 mm stainless steel square pass, the whole chassis used channel steel production | ||
| 2 | Interior tank size | Dimension | 1750 × 700 ×600 mm ( L×W×H) |
| Material | Genuine Pohang SUS304 # δ2 mm stainless steel plate | ||
| 4 | Ultra sonic system | Transducer | High Q value transducer, 28KHZ; 7200W=144 PCs × 50W / pc  |
| Ultrasonic generator | 4 sets | ||
| 5 | Heating system | Heating plate | Taiwan "Paul Long" stainless steel heating plate Total heating power: 24KWÂ (24PcX 1KW/Pc) |
| Temperature | The machine heating systems using the liquid temperature from room temperature to 100ºC arbitrary adjustable | ||
| Temperature sensing | The probe is inserted in the cleaning tank wall, to ensure accurate temperature measurement | ||
| Insulation Design | For efficient energy consumption of the (electrical), reducing the operating costs of the cleaning work, corresponding to the cleaning tank, affixed in the groove outer wall insulation cotton insulation protection (limited thread portion)Â |
Competitive Advantage:
,
1. Our factory Machines produced with good quality parts, and competitive price. Machine warranty is for One year, for all the machines itself quality problems which in normal use and under warranty, we'll provide maintenance and provide machine parts free of charge.
2. For all our machines before delivery had passed Ke-beige Limited strict inspection, at least be testing 24-48 hours before delivery.
3. Provide ODM and OEM, Customers only need to told us the products which request for cleaning, and their detailed cleaning requirements, our engineers will provide them perfect solution free of charge. Also, clients own machine design and requirements all be OK.Â
4. After-sale service: To make sure our high quality and top service from us, before order will send the machine design drawing and specifications to clients for confirmation, before machine delivery we'll testing the machines 24-48 hours and QC fully inspection, if there is any problem in Customer's place, we'll helping to checking out the problem and provide the machine parts for replace free of charge, if can't to solve please return to us for a new one replace.
Quick Detail:
1. Name: Industrial Supersonic Cleaning machine
2. Custom made for air filter panel cleaning
3. Model: KBG-10144
4. Material:Stainless Steel
5. Power: 7200W
6. Interior tank size: 1750*700*600mm
7. Ultrasonic power adjustable
8. Frequency: 28KHz (or As request)
9. Cleaning medium: Environmentally friendly water-based cleaning agent
10. With CE certification
11. OEM & ODM
Description:
KBG-10144 Industrial Ultrasonic cleaning machine designed with Ultrasonic power 7200W, Frequency 28KHz or as request, interior tank size with 1750x 700x 600(L x W x H mm ), heating power 24KW, with external stainless steel heating plate, maintenance more convenient. Generator for digital type, power adjustable, and Ultrasonic current, ultrasonic power, frequency, cleaning time are all be realization of digital display and setting. The machine power, frequency, and size can be designed according to your requirements..
Â
This custom made single tank Industrial Ultrasonic cleaning equipment using organic solvent for cleaning agent, for hardwares degreasing cleaning. Machine with circulate filter for the chemical. Ultrasonic cleaning tank Main tank made of high quality SUS304 2.0mm stainless steel production; the side which match transducers use of high quality SUS316L 2.0mm or SUS304 2.5mm stainless steel. Digital Ultrasonic generator, single chip microcomputer technology, more stable operating conditions, the output power is more powerful. This series Industrial Ultrasonic cleaning machines are suitable for electroplating treatment and cleaning after plating; car accessories cleaning; metal components cleaning; machine parts cleaning; optical frames cleaning, etc..
Â
We design the Industrial Ultrasound cleaners with features:
A. Imported stainless steel plate and components, full stainless steel structure, good appearance and durable.
B. Cleaning tank equipped with heating and temperature control device, temperature control adjustable 30~110ºC
C. Imported transducer with high quality, strong output for ultrasonic power.
D. Cleaning tanks and generators designed to be separated, easy to using and maintenance.
E. New circuit of generator with single chip computer driven, ultrasonic power adjustable, ultrasonic cleaning time adjustable, frequency display, over current and over loaded function make the generator more secure.
F. Ultrasonic vibrations with bottom vibration and side vibration, respectively two ways for different cleaning requirements.
Industrial Ultrasonic cleaners can be made according to customers requirements
Applications:
Industrial Ultrasound cleaners are suitable for cleaning with car accessories; metal components; machine parts; optical frames, metal parts, electroplating accessories, watch and clock accessories, metal accessories, terylene filter core, semiconductor silicon, tools, lens, spectacle frames, jewelry and glass containers... etc
Specifications:
| No. | System | Main Parts | The main parameters and performance description |
| 1 | Machine shelf | Machine size (about) | 1920X870X750MM |
| Machine shelf | Outer door panel with genuine Pohang SUS304 # stainless steel plate 0.8mm | ||
| Â Material | Outer frame 40 x 40 mm stainless steel square pass, the whole chassis used channel steel production | ||
| 2 | Interior tank size | Dimension | 1750 × 700 ×600 mm ( L×W×H) |
| Material | Genuine Pohang SUS304 # δ2 mm stainless steel plate | ||
| 4 | Ultra sonic system | Transducer | High Q value transducer, 28KHZ; 7200W=144 PCs × 50W / pc  |
| Ultrasonic generator | 4 sets | ||
| 5 | Heating system | Heating plate | Taiwan "Paul Long" stainless steel heating plate Total heating power: 24KWÂ (24PcX 1KW/Pc) |
| Temperature | The machine heating systems using the liquid temperature from room temperature to 100ºC arbitrary adjustable | ||
| Temperature sensing | The probe is inserted in the cleaning tank wall, to ensure accurate temperature measurement | ||
| Insulation Design | For efficient energy consumption of the (electrical), reducing the operating costs of the cleaning work, corresponding to the cleaning tank, affixed in the groove outer wall insulation cotton insulation protection (limited thread portion)Â |
Competitive Advantage:
,
1. Our factory Machines produced with good quality parts, and competitive price. Machine warranty is for One year, for all the machines itself quality problems which in normal use and under warranty, we'll provide maintenance and provide machine parts free of charge.
2. For all our machines before delivery had passed Ke-beige Limited strict inspection, at least be testing 24-48 hours before delivery.
3. Provide ODM and OEM, Customers only need to told us the products which request for cleaning, and their detailed cleaning requirements, our engineers will provide them perfect solution free of charge. Also, clients own machine design and requirements all be OK.Â
4. After-sale service: To make sure our high quality and top service from us, before order will send the machine design drawing and specifications to clients for confirmation, before machine delivery we'll testing the machines 24-48 hours and QC fully inspection, if there is any problem in Customer's place, we'll helping to checking out the problem and provide the machine parts for replace free of charge, if can't to solve please return to us for a new one replace.
Service Scope: Steam Turbine spare parts supply; steam turbine installation, inspection & overhaul, technological upgrading, turbine technology training, turbine low oil pressure renovation, turbine rotor shaft bend restoration, lower turbine`s vibration and noise, remove speed governing system abnormal volatility or load swing, solve turbine insufficient output, discontent load or other common/exceptional faults.
Contract to overhaul and all kinds of turbine`s remould, turbine dynamic balance and so on, for satisfying practical operation requirements.
Provide technical support and service for operation, inspection, maintenance, accident treatment and so on.
1. Steam Turbine Maintenance/Overhaul Service
Steam turbine normal overhaul, failure treatment; main body components repair, heat exchange tubes of cooler replacement and so on.
2. Technical guidance
Generating or Industrial driving turbine inspection, overhaul, upgrading and other items technical guidance.
3. Thermodynamic System Optimizing Services
For operating or planning projects or equipment, according to end users` actual CHP(or heat-work cooling) requirements, make cycle efficiency analysis, provide system optimizing service.
4. Speed Governing System Remould
Upgrade old hydraulic governing system to digital electro-hydraulic governing system, satisfy flexi-ble configuration all kinds of control strategy requirement.
5. Flow Passage Optimization and Modification
Total modification for steam turbine shall increase old turbine`s economic efficiency with advanced technology, service life also shall be extension.
6. Turbine Parameters Remold and Modification
Apply to processing or procedure transformation (or project site change) cause turbine operation parameters` change.
7. Uncontrolled extraction steam reconstruction
Consideration of turbine security and economic, open a hole for extraction steam normally in order to heat supply reformation.
8. Steam Turbine Engineering Service
Provide small & middle size Steam Turbine Generator or industrial steam turbine complete set engineering, project design and project installation service.
9. Vibration Analysis and Rotor Dynamic Balance
24Hours Service for emergency vibration analysis and wide range rotor dynamic balance service at project site or back to factory.
10. Condensing (extraction condensing) type remodel to back pressure type
Condensing (extraction condensing) steam turbine remodel to back pressure steam turbine
11. Steam Turbine Vacuum System Upgrade
Condenser three-dimension design and upgrade, reduce heat-transfer temperature difference, increase steam exhaust vacuum degree, improve turbine economic efficiency. Water cooling remodel to air cooling.
12. Steam Turbine Enlargement Capacity Reconstruction
Reconstruct the turbine`s capacity which are caused by system or equipment changing.
13. Motor Speed Governing Variable-frequency Remould
Variable-frequency drive remould for pump systems of all kinds of industrial and mining enterprises.
14. Domestic Equipment Reconstruction
Domestic equipment reconstruction for imported turbine
15. Circulating Cooling Water System Optimization and Modification
Optimization and modification of operating circulating cooling water system, reduce operation energy consumption rate.
16. Waste Heat Steam Turbine Gland Seal System Upgrade
After upgrade, steam leakage ( effect gear box oil quality) shall be improved by the reason of waste heat parameters are not stable.
17. Spare Parts Marketing
Normal easily damaged parts warehouse, shorten delivery time.
Case 1
A fertilizer company has 2 sets of steam turbine, model are: CB6-3.43/1.27/0.294 and CB6-3.43/1.17/0.294. Because end user`s power load and steam consumption are changed, the turbines must be reconstructed according to steam parameters, flow change and guarantee high efficiency.
Remould Parameters: turbine max. inlet steam is 100t/h, when inlet steam is 97t/h and inlet pressure is 3.15MPa(g), its extraction steam is 62t/h extraction pressure is 1.51MPa(g), exhaust pressure is 0.21MPa(g), guarantee output is 5800KW (deviation±5% ).
Main job of remould and overhaul:
1. Casing was sent back to manufacture`s factory for rebuilding 2 valve seat hole, expand nozzle block steam passage.
2. Change nozzle block, take out guide blade carrier.
3. The original double row governing stage impeller and blade was changed to single row governing stage impeller and blade, add governing stage sheath, parts of rotor sleeve need to be changed and adjusted.
4. LP stage 3rd diaphragm steam passage inspection optimization.
5. Casing and rotor dismounting and assembling in factory with comprehensive inspection.
6. Rotor low speed dynamic balance test.
7. Governor static test in factory, overspeed test.
8. Dismount & assembly, overhaul at project site.
9. Clear incrustation for steam governing valve, nozzle and blade.
10. Gland seal inspection and replacement, gland sealing clearance adjustment, change the seal block which was severe wear, spring leaf which are damaged should be changed.
11. Every bearing repair and adjust.
12. HP & LP governing steam valve grinding, stroke adjustment.
13. Front bearing pedestal dismounting and inspection, patch oil leaking points.
14. Inspection and patching steam leaking of HP steam governing valve link rod.
15. Turbine mainbody troubleshooting.
After remolding is complete, the 2 turbine sets are running very well.
Case 2
There is a paper mill which has a set of steam turbine: B6-3.43/0.981. Due to processing consumption in workshop and load were changed, the end user request reset new back pressure and achieve the best efficiency within the shortest time.
Parameters reform to: when rated inlet flow: 55t/h, inlet pressure: 3.43±0.2MPa(a), exhaust pressure: 0.59MPa(a), steam rate guarantee value must be 11.65kg/(kw·h), output power must be 4700KW under rated working condition. The reconstruction project is a turnkey project, from preparing components to dismount heat material, equipment dismounting and installation, till to equipment commissioning successfully.
For reducing the work amount, keep casing and pipelines still, main jobs are following:
1. Change front & rear gland seal and diaphragm seal.
2. Change main shaft assembling (keep mail oil pump and coupling still).
3. Change HP nozzle block, HP guide blade carrier and original 2 stage diaphragm, add 3 stage diaphragm, 5 stage diaphragm adopts special design for satisfy the requirement.
4. Change the original 3 stage impeller and add another 3 stage impeller.
5. Steam governing valve link rod adjust inlet steam, check all butterfly valves matching conditions, improper ones should be changed.
6. Original rotor`s coupling, MOP shall be mounted in new rotor.
7. Rotor balance.
8. Change sylphon of governing system.
9. Change pressure transducer sleeve, adjust hydraulic servo-motor stroke.
10. Governor static test in factory.
11. Clear oil system.
The reconstructed steam turbine is B4.7-3.43/0.59, end user evaluates steam rate, vibration, exhaust temperature very strictly, but the reconstructed steam turbine is running very well and fully meet the design performance.
Steam Turbine Care,Steam Turbine Services
Shandong Qingneng Power Co., Ltd. , http://www.qnpturbines.com