Recently, the Ministry of Industry and Information Technology, the Development and Reform Commission and the Ministry of Finance issued the "Robotic Industry Development Plan (2016-2020)".
Robot Industry Development Plan (2016-2020)
Robots are not only the key supporting equipment for advanced manufacturing, but also an important entry point for improving human lifestyles. Whether it is an industrial robot applied in a manufacturing environment or a service robot applied in a non-manufacturing environment, its R&D and industrial application is an important indicator of a nation's scientific and technological innovation and high-end manufacturing development. Vigorously developing the robotics industry is of great significance for creating new advantages in manufacturing in China, promoting industrial transformation and upgrading, accelerating the construction of a manufacturing power, and improving the people's living standards.
In order to implement the “Made in China 2025†robot as the overall deployment of key development areas and promote the rapid, healthy and sustainable development of China's robotics industry, this plan is specially formulated for the period from 2016 to 2020.
First, the status quo and the situation Since the birth of the world's first robot in 1954, the world's industrial advanced countries have established a complete industrial robot industry system, leading the core technology and product applications, and formed a small number of globally dominant robots. Leading company. Especially after the international financial crisis, these countries have increased the development of robots into national strategies and strive to maintain their leading edge. In the past five years, global industrial robot sales have grown at an average annual rate of over 17%. In 2014, sales reached 229,000 units, an increase of 29% year-on-year. The global manufacturing robot density (the number of industrial robots used per 10,000 workers) averaged five years ago. The 50's increase to 66, of which industrial robots generally have a density of over 200. At the same time, service robots have developed rapidly and have become more widely used. Medical rehabilitation robots represented by surgical robots have formed a large industrial scale, and special operational robots such as space robots, bionic robots, and anti-terrorist riot-defense robots have been applied.
China's robot research and development started in the 1970s. In recent years, under the support of a series of policies and market demand, China's robotics industry has developed rapidly. In 2014, the sales volume of self-owned industrial robots reached 17,000 units, an increase of 78% over the previous year. Service robots have developed a series of representative products and applied them in fields such as scientific investigation, medical rehabilitation, education and entertainment, and family services. Since 2013, China has become the world's largest industrial robots application market. In 2014, sales reached 57,000 units, an increase of 56% year-on-year, accounting for 1/4 of global sales, and robot density increased from 11 five years ago to 36.
Although China's robotics industry has made great progress, there is still a big gap compared with industrialized countries. Mainly manifested in: lack of key links in the industrial chain of robots, high precision reducers, servo motors, and controllers in parts and components rely on imports; core technology innovation is weak; high-end products have low quality and reliability; robots are difficult to popularize and apply, and market share needs to be improved. The problems of “small, scattered, and weak†enterprises are prominent, and the industrial competitiveness is lacking; robot standards, testing and certification systems need to be improved.
At present, with the rapid increase in labor costs in China, demographic dividends are gradually disappearing, and the mode of production is shifting towards flexibility, intelligence, and precision. It is imminent to build a new manufacturing system with smart manufacturing as the fundamental feature, and the demand for industrial robots will increase substantially. At the same time, the demand for service robots in the areas of aging social services, medical rehabilitation, disaster relief and rescue, public safety, education and entertainment, and major scientific research also shows a trend of rapid development. The "13th Five-Year Plan" period is a critical period for the development of China's robotics industry. It is necessary to grasp the development trend of the international robot industry, integrate resources, formulate countermeasures, seize opportunities, create a favorable development environment, and promote the sustainable, healthy and rapid development of China's robotics industry.
II. General Requirements (I) The Guiding Ideology Fully implement the spirit of the 18th National Congress of the Party and the Third Plenary Session of the 18th, 18th, and 18th Central Committee, adhere to the concept of innovation, coordination, green, openness, and shared development, and speed up the implementation of "Made in China." 2025, closely surrounding the major needs of China's economic restructuring and social development, adheres to the principles of “market-driven, innovation-driven, strengthened foundation, and quality first†and focuses on “two breakthroughs†and “three upgrades†during the “Thirteenth Five-Year Plan†period. Realize major breakthroughs in key parts of robots and high-end products, achieve a significant increase in the reliability of robots, market share, and competitiveness of leading companies. With enterprises as the main body, collaborative innovations in production, learning, and research are used to create the competitiveness of the entire industrial chain of robots. The robot industry system with Chinese characteristics lays a solid foundation for building a strong country.
The market-led approach is to adhere to the market demand as the direction, take the enterprise as the main body, and give full play to the market's decisive role in the direction of R&D of the robot, the choice of routes, and the allocation of various types of elements. The driving force of innovation is to strengthen the construction of a robot innovation system, accelerate the formation of new mechanisms that are conducive to the development of robotics innovation, optimize business and service models, and create a public innovation platform. The strengthening of the foundation is to strengthen the research on key technologies common to robotics, establish and improve a robot standard system and a testing and certification platform, and consolidate the foundation for industrial development. Quality first is to improve the quality reliability of key parts and high-end robot products, and enhance the core competitiveness of independent brands.
(II) Development goals After five years of efforts, a relatively complete robot industry system has been formed. The technological innovation capability and international competitiveness have been significantly enhanced. The performance and quality of products have reached the same level in the international community. Major breakthroughs have been made in key components and components, which basically meet market demands. The specific goals for 2020 are as follows:
The scale of the industry continues to grow. The annual output of own-brand industrial robots has reached 100,000 units, and the annual output of industrial robots with six-axes and above has reached more than 50,000 units. The annual sales revenue of service robots exceeds 30 billion yuan, and small-volume production and application in areas such as assisting the elderly and assisting the disabled and medical rehabilitation are realized. Cultivate more than 3 leading companies with international competitiveness and create more than 5 robot supporting industrial clusters.
The level of technology has improved significantly. The main technical indicators such as speed, load, accuracy, and weight ratio of industrial robots have reached the level of similar foreign products, and mean time between failures (MTBF) has reached 80,000 hours; services in areas such as medical health, family services, anti-terrorism, disaster relief, and scientific research. The level of robotics is close to international standards. Breakthroughs have been made in next-generation robotics technology, and innovative applications of intelligent robots have been achieved.
Major breakthroughs have been made in key components. The performance, accuracy, and reliability of precision reducers, servo motors, drives, and controllers for robots have reached the level of similar foreign products, and they have been applied in batches in industrial robots with six or more axes. The market share has reached over 50%.
Integrated applications have achieved remarkable results. More than 30 robot comprehensive application solutions in typical fields have been completed, and corresponding standards and specifications have been formed to realize the scaled application of robots in key industries. The robot density has reached more than 150.
Third, the main tasks (A) promote the first breakthrough in major iconic products to promote the industrial robot to the high-end. Focusing on the needs of 10 key areas of “Made in China 2025†and other key industries in the national economy, focus on smart production and intelligent logistics, overcome key technologies of industrial robots, improve operability and maintainability, and focus on the development of arc welding robots and vacuums (cleanliness ) Six iconic industrial robots, including robots, fully autonomously programmed intelligent industrial robots, human-robot collaborative robots, dual-arm robots, and heavy-duty AGVs, have guided the development of China's industrial robots to mid-to-high-end.
Promote service robots to a wider area. We will focus on the development of smart life, modern services, and special operations in areas such as assisting the elderly, family service, medical rehabilitation, rescue and disaster relief, energy security, public safety, and major scientific research. We will focus on the development of fire-fighting rescue robots, surgical robots, and intelligence. Types of public service robots, smart care robots and other four kinds of iconic products promote the serialization of professional service robots and commercialization of personal/domestic service robots.
Column is one of the top 10 iconic products - arc welding robots. 6-DOF multi-joint robot, medium-thickness plate arc welding robot rated load ≥ 10kg, thin-plate arc welding robot rated load 6kg. The application of key technologies such as arc tracking of weld trajectory, high-pressure contact sensing, arc width tracking of weld groove, etc.
- vacuum (clean) robot. The maximum vacuum load is 15kg, the maximum clean load is 210kg, and the repeat positioning accuracy is ±0.05~0.1mm. This realizes the application of key technologies such as drive lubrication, direct drive control, dynamic deviation detection and correction, and collision detection and protection in a vacuum environment.
-- Autonomous programming of intelligent industrial robots. More than 6 degrees of freedom, adapt to the workpiece size range of 1m*1m*0.3m or more, with intelligent process expert system, can automatically obtain information generation operation program, the whole process of non-teaching, automatic programming time is less than 1 second, to meet the spraying, polishing, Grinding and other complex job requirements.
- Human-robot collaboration robots. Multi-joint robot with 6 degrees of freedom or more, self-weight load ratio less than 4, repeat positioning accuracy ±0.05mm, force control accuracy <5N, collision safety monitoring response time <0.3s, full-body sensing sensor with integrated body sensing skin <1cm , IP54 protection class, suitable for industries with high flexibility, flexibility and precision requirements such as electronics, medicine, precision instruments and other industries to meet the needs of more industrial production operations.
- Two-armed robots. More than 6 degrees of freedom per arm, joint rotation speed ≥±180°/s, average power consumption of both arms<500W, path planning function with dual-arm collision detection, integrated binocular vision positioning error<1mm, 2digits/3 Refers to the flexible grip stroke ≥ 50mm, gripping force ≥ 30N, repeat positioning accuracy ± 0.05mm, suitable for 3C electronics and other parts of the assembly line.
- Heavy load AGV. Driving mode: all-wheel drive; maximum load capacity 40000Kg; maximum speed: straight line 20m/min; turning radius: 2m; auxiliary magnetic navigation accuracy: ± 10mm; anti-collision device: laser anti-collision; lifting device: body lift ; Lifting stroke: maximum 100mm.
- Fire rescue robots. To meet the needs of natural disasters and vicious accidents, such as on-site reconnaissance and rapid processing of disasters, under the special conditions of high temperature, high pressure, and toxic and harmful environment, personnel search, disaster detection and positioning, fixed-point dumping, troubleshooting, fire fighting, and rescue can be completed.
- Surgical robots. The number of degrees of freedom of the redundant manipulator arm is not less than six, the highest repeat position accuracy is better than 1mm, and the measurement error at the selected point is not more than 1%, and various related operations can be completed.
- Intelligent public service robots. Navigation: laser SLAM, maximum travel speed 0.6m/s, positioning accuracy ±100mm, positioning heading accuracy ±5°, maximum working time 3h, arm number 2, single arm degree of freedom 2-7, head freedom 1- 2, with autonomous walking, human-computer interaction, interpretation, guidance and other functions.
- Intelligent care robot. It is geared to the needs of caregivers for the elderly and has the capabilities of intelligent perception recognition and autonomous mobility. It communicates with users, assists elderly people in housework, and provides diverse nursing services.
(II) Vigorously develop key components of robots for key robots with 6 degrees of freedom and above for industrial robots, such as poor performance, poor reliability, and short service life, from optimization design, material selection, processing technology, assembly technology, special manufacturing equipment, and industry In various aspects such as chemical capacity, comprehensively improving the quality stability and mass production capacity of five key components such as high-precision reducers, high-performance robot-specific servo motors and drives, high-speed high-performance controllers, sensors, and end-effectors, and breakthroughs in technology Barriers to break the long-term dependence on imports.
Column 2 Five key components - high-precision reducers. Development of high-strength wear-resistant material technology, optimization of processing technology, high-speed lubrication technology, high-precision assembly technology, reliability and life detection technology, and exploration of new transmission mechanisms, development of high efficiency, low weight, long-term maintenance-free for robot applications The series of reducer.
- High-performance robot-specific servomotors and actuators. Through the research of high magnetic material optimization, integrated optimization design, and optimization of processing and assembly processes, the efficiency of servo motors is improved, power loss is reduced, and high power density is achieved. Develop high-torque direct drive motors, disk-type hollow motors and other robot-specific motors.
- High-speed high-performance controller. Through the development of high-performance joint servo, vibration suppression technology, inertia dynamic compensation technology, multi-joint high-precision motion solution and planning, etc., the motion accuracy in high-speed variable load application process is improved, and dynamic performance is improved. Develop and master open platform software development platform technology to improve robot controller scalability, portability and reliability.
--sensor. Focus on the development of joint position, torque, vision, touch sensors and other applications to meet the application needs of the robot industry.
- End effector. Focused on the development of multi-fingered dexterous hands for grasping and operating functions and end effectors such as grippers with quick-change functions to meet the application requirements of the robotics industry.
(III) Strengthen the Industrial Innovation Capability and Strengthen Common Key Technology Research. For intelligent manufacturing and industrial transformation and upgrading of the demand for industrial robots and smart life, modern services and special operations for the needs of service robots, focusing on breakthroughs in the development of China's robot common key technologies. Actively track the future development trend of robots and advance the research of next-generation robot technology.
Establish a sound robot innovation platform. Make full use of and integrate existing science and technology resources and R&D strengths, establish a robot-oriented innovation center for the whole industry, and build a collaborative innovation carrier that closely integrates government, industry, and research. Focus on cutting-edge technologies and common key technologies.
Strengthen the construction of a robot standard system. Carry out the top-level design of the robot standard system, build and improve the robot industry standard system, accelerate the research and formulation of various technical standards that the industry urgently needs, support the research and verification of robot evaluation standards, and actively participate in the revision of international standards.
Establish a robot testing and certification system. Establish and improve the robot inspection and certification agency represented by the National Robot Detection and Evaluation Center, promote the establishment of a robot third-party evaluation and certification system, and conduct inspections and certifications for the entire robot and key functional components.
Column 3 Key points of basic capacity building - key technologies common to robotics. 1. Key technologies for industrial robots: Key breakthroughs in key technologies such as industrial design, motion control, accurate parameter identification and compensation, collaborative work and scheduling, and teaching/programming of high-performance industrial robots. 2. Key technologies for service robots: Key breakthroughs in key technologies such as human-machine collaboration and security, product creativity and performance optimization design, modular/standardized architecture design, information technology integration, image location and navigation, and myoelectric sensing and fusion. 3. Next-generation robot technology: Focusing on the research of basic frontier technologies such as artificial intelligence and deep learning of robots, breakthroughs are made in core technologies such as general robot control software platforms, human-machine coexistence, security control, high integration integration of joints, and dexterous hands.
- Robot Innovation Center. Focusing on research on basic and common key technologies in areas such as artificial intelligence, perception and recognition, institutions and drivers, control and interaction, the company conducts in-depth research on cutting-edge basic research in the fields of high-end manufacturing, disaster emergency response, medical rehabilitation, and helping and old disabled people. Apply basic research, promote the transfer and diffusion of scientific and technological achievements and commercialization, provide common technical support and services for enterprises, strengthen international exchanges and cooperation, and train professional R&D and design talents for robots.
-- Robot Industry Standards. Exert the enthusiasm of enterprises to participate in the revision of standards, according to the urgency of industrial development, study and formulate a batch of national, industry and group standards of robots, including general technical specifications such as the general technical conditions of RV reducers for robots, and electromagnetic compatibility of robots. Technical standards such as technical requirements and test methods, safety standards for personal care robot safety requirements, communication control standards for industrial robot programming and operating graphical user interfaces, design platform standards, and application criteria for painting robot system applications.
-- National Robotics Testing and Assessment Center. The testing and evaluation work is carried out for both the complete machine and key functional components. The performance evaluation of the entire machine includes: safety, performance, environmental adaptability, noise level, electromagnetic compatibility, reliability, and evaluation of measurement and control software, etc.; detection and evaluation of functional components Including: parts quality, parts safety and performance, noise, environmental adaptability, materials and interfaces.
(IV) Efforts shall be made to promote the application of demonstrations in order to meet the national strategy and major needs of the people's livelihood, strengthen the construction of quality brands, and actively carry out application demonstrations of robots. Focusing on the key areas of manufacturing, we will implement a number of typical industrial application demonstration projects with outstanding effects, strong motivation, and high correlation, focusing on industrial fields with large demand, high environmental requirements, and high labor intensity, as well as disaster relief, medical rehabilitation, and other services. In the field, step-by-step, level-by-level development and application of subdivided industries, nurturing key areas of robotic application system integrators and integrated solution service providers, making full use of outsourcing services, new leasing, and other models to expand the market space for industrial robots and service robots.
Box IV. Robots Promotion and Application Plan Through the promotion of corporate quality awareness, the promotion of quality-first operation and management, the improvement of product testing and certification systems, the promotion of advanced quality management methods, the strengthening of manufacturing process management and other measures, the promotion of quality assurance capabilities, and the enhancement of robots The reliability of the product's quality enhances the user's confidence in using the robot.
In industries such as automobiles, electronics, household appliances, aerospace, and rail transportation where industrial robots are used in large quantities, industries such as light industry, textiles, logistics, and building materials with high labor intensity are used in industries such as chemical industry and civil explosion where the degree of danger is high. The pharmaceutical, semiconductor, and food industries with high environmental cleanliness are required to promote the wide application of industrial robots. In the area of ​​disaster relief and rescue, promote the application of professional service robots in natural disasters, fires, nuclear accidents, and explosions of dangerous goods.
Carry out the pilot demonstration of nursing and rehabilitation robots in people with disabilities and cognitive impairments, carry out pilot demonstrations of intelligent artificial limbs and exoskeleton robots in people with mobility impairments, and carry out pilot demonstrations of surgical robots at the smart surgery center in the top-three hospitals, vigorously promote Service robots are popularized and applied in the fields of medical care, helping the elderly, disability, and rehabilitation.
(V) Actively nurture leading enterprises to guide enterprises to develop in differentiating directions around market segments, carry out horizontal and vertical integration of industrial chains, support the close integration of Internet companies and traditional robot companies, and accelerate cooperation through joint reorganization, joint venture cooperation and cross-border integration. Cultivate leading enterprises with advanced management level, strong innovation ability, high efficiency, good efficiency, and strong market competitiveness, and build an internationally renowned robot brand with high reputation, strong comprehensive competitiveness, and high product added value. Vigorously promote the close integration of institutes, universities and colleges with the robotics industry, give full play to the leading role of leading enterprises, lead the formation of a good industrial ecological environment with leading enterprises, and drive SMEs to develop in a “professional, refined, special, and new†direction. The formation of a coordinated development of the entire industry chain.
4. Safeguards (1) Strengthen overall planning and resource integration Strengthen the top-level design, coordinate and coordinate the resources and strengths of various sectors such as industrial management, development and reform, science and technology, and finance to form a joint force to support independent innovation and promote the healthy development of China's robotics industry; Strengthen guidance on regional industrial policies, form a national and local coordinated industrial policy system, encourage qualified regions and parks to develop robot industry clusters, and guide the centralized gathering of robot industry chain and production factors.
(II) Increase financial and tax support to support the industrialization and promotion of robots and key components through the use of existing funding channels such as industrial transformation and upgrading, and central infrastructure investment, and use of the Central Financial Science and Technology Plan (special projects, funds, etc.) to support qualified robots And its key components R&D work; through the first (set) major technical equipment insurance compensation mechanism, it supports the adoption of the robot application extension of the “First (set) Major Technical Equipment Promotion and Application Guidance Catalogâ€; according to the development of the domestic robot industry, gradually We will eliminate the tariff reduction policy and play a role in the dynamic protection of tariffs. We will implement policies such as the deduction of R&D expenses for enterprises' research and development, and encourage companies to increase their technological research and development and upgrade their technological level.
(3) Broadening investment and financing channels Encouraging all types of banks and funds within their business scope, supporting robotic projects with advanced technology, obvious advantages, and strong driving and supporting functions; encouraging financial institutions and robotics companies to set up interest communities to support long-term industrial development; Support qualified robotic companies to directly finance domestic and foreign capital markets and conduct mergers and acquisitions at home and abroad; guide financial institutions to innovate products and businesses that meet the characteristics of the robot industry chain, and promote robot leasing models.
(D) create a good market environment to develop industrial robot industry specifications, promote the concentration of resources to competitive enterprises, encourage the development of the robot industry to high-end, prevent low-level redundant construction; research and development of robot certification credit system, the state financial funds support The project shall purchase robots that have passed certification, encourage local governments to establish a robot certification system, strengthen the establishment of robot intellectual property protection systems, study and establish a statistical system for the robot industry, and give full play to the role of industry organizations such as industry associations, industry alliances, and service organizations to build robots. Industrial service platform.
(V) Strengthen the development of the talent team Organizational implementation of the robot industry personnel training program, strengthen the construction of robot related professional disciplines in tertiary institutions, increase robot vocational training and education, and accelerate the development of high-level technology research and development, management, operation, maintenance, etc. that are urgently needed in the robotics industry. All kinds of talents; The use of the National Thousand Talents Program to attract overseas robots high-end talent innovation and entrepreneurship.
(VI) Expanding international exchanges and cooperation Make full use of governments, industry organizations, and enterprises to carry out international exchanges and cooperation on technologies, standards, intellectual property rights, testing and certification at various levels and at various levels, and constantly expand cooperation areas; encourage enterprises to actively explore Overseas markets, strengthen technical cooperation and provide comprehensive services such as system integration, product supply, operation and maintenance.
V. Planning and implementation The Ministry of Industry and Information Technology and the National Development and Reform Commission shall take the lead to organize the implementation of the plan, establish a working mechanism for the division of labor and cooperation among all departments, and jointly promote a mechanism for the dynamic evaluation of the implementation of plans. The local industrial and information technology, development and reform departments and related enterprises shall, in light of the actual conditions of the region and the enterprise, formulate implementation plans that are linked to this plan. The relevant industry associations and intermediary organizations must play a role of bridges and bonds, timely reflect the new situations and new problems that emerged during the implementation of the plan, and put forward policy recommendations.
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